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Purchase:
Fresh onions are procured from our regular growers in bags &
stored in raw material godowns after sampling & checking for the
Quality parameters.
Peeling:
The raw onions are distributed to laborers in plastic crates
for manual peeling of the top skin and also removing top and
tails of the onion
Washing & Slicing:
Then the peeled onion is washed by agitation using water and
then conveyed to a Slicer where-after these slices are again
washed in a spray of water.
Drying:
Then these slices are conveyed to a Continuous Drier having five
belts constructed one above the other. The Temperature, humidity
& other parameters are controlled to observe their original
pungency, aroma & other components.
Then the material is again dried in shallow bins using heating
coils to reduce the moisture content in the product.
Sorting:
This material is now transferred to the Air-conditioned holding
room where Mechanical sorting is done to obtain kibbled onion
form. The skins are removed from the Kibbled onion by Blowers.
Then the kibbled onion undergoes milling & sizing process to get
other forms like chopped, minced or granules as per the buyers
requirement.
Now the finished material is passed through Sortex Machine by
which the black, yellow materials and all other impurities &
foreign materials are sorted out and uniform best grade of
finished product is obtained.
Now this material is passed through metal detectors & metal
sticks for the removal of all metal impurities
Packing & storage:
The product is weighed in standard balance and then packed by
sealing in Food grade polyethylene bags and repacked in either
paper bags or corrugated boxes
to make it sea-worthy. Now our product is ready for export.
Testing:
Samples of our products are drawn from process stage after
drying as well as at the time of packing & tested for various
parameters like Microbiological, Pesticide residue etc. Heavy
metals and other testing as per the buyer’s requirements are
also done at competent government laboratories and related
certificates are issued.
Dispatch:
As per the delivery schedule, the Product is stuffed into the
container at our factory premises. All the shipments are passed
through strict Quality control and personal supervision only to
deliver a PERFECT PRODUCT at the BUYER’S DOORSTEPS.
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